Icon Großbäckerei
  1. Areas of Application
  2. Large bakery

Large bakery

In the field of industrial bakeries, no project is the same as another. Therefore, detailed, professionally competent advice on bakery projects and consideration of various customer requirements during the planning phase are essential to achieve the right exhaust concept and the best possible solution.
 

Exhaust systems for ovens in industrial bakeries must meet special requirements, as each oven typically has four pipe connections: a flue gas pipe, a steam pipe, a fresh air pipe for the oil/gas burner, and an exhaust pipe for the hot air that can escape when the oven door is opened.

The hot exhaust gases from the various burners, as well as the steam (moist air from the oven), are usually directed via a flue gas or steam collection channel to a heat recovery system in the form of a cascade system.

Since steam contains a high percentage of moisture due to the baking process, the tightness of the pipe system is particularly important in this case. The Jeremias element systems ensure this with a plug connection featuring an internal special seal and an external clamping band.

To minimize heat loss on the way to the heat exchanger, an insulated, double-walled stainless steel chimney is typically used for the flue gas pipe.

While this exhaust system is primarily used in the main chimney, it is recommended to use a pressure-tight, single-walled system for the fresh air and exhaust ducts.

Jeremias offers flexible solutions for various requirements and planning designs. With the largest product range on the market, Jeremias exhaust systems are compatible with all flow-through ovens, deck ovens, and more available on the market. Our competent technical consultants have years of experience in the bakery sector and have successfully implemented many large and challenging projects.


Suitable exhaust systems

DW-FU

Klassischer Edelstahlschornstein

  • Steckverbindung Muffe/Sicke
  • Innenrohrmaterial 1.4571 (316Ti) / 1.4404 (316L)
  • Rußbrandbeständig oder feuchteunempfindlich
  • Zahlreiche Oberflächenoptionen

DW-AL

Druckdichter Edelstahlschornstein

  • Steckverbindung Muffe/Sicke
  • Spezialdichtung im Innenrohr
  • Innenrohrmaterial 1.4404 (316L) / 1.4571 (316Ti)
  • Feuchteunempfindlich
  • Zahlreiche Oberflächenoptionen

DW-ECO 2.0

Preiswerter Edelstahlschornstein

  • Steckverbindung Muffe/Sicke
  • Innenrohrmaterial L99
  • Rußbrandbeständig oder feuchteunempfindlich

DW-ECO 2.0 AL

Preiswerter druckdichter Edelstahlschornstein

  • Steckverbindung Muffe/Sicke
  • Spezialdichtung im Innenrohr
  • Innenrohrmaterial L99
  • Feuchteunempfindlich

EW-FU

Einwandiges Abgassystem aus Edelstahl

  • Steckverbindung Muffe/Sicke
  • Material 1.4404 (316L) / 1.4571 (316Ti)
  • Rußbrandbeständig oder feuchteunempfindlich

EW-ALBI

Druckdichtes Abgassystem aus Edelstahl

  • Steckverbindung Muffe/Sicke
  • Innenliegende Spezialdichtung
  • Material 1.4404 (316L) / 1.4571 (316Ti)
  • Feuchteunempfindlich

EW-KL

Konisch dichtendes Abgassystem aus Edelstahl

  • Konische Verbindungstechnik
  • Keine separate Dichtung nötig
  • Material 1.4404 (316L) / 1.4571 (316Ti)
  • Rußbrandbeständig oder feuchteunempfindlich
  • Geeignet für hohe Temperaturen & Hochdruck
  • konisch kürzbare Längenelemente erhältlich

References

Plant typearge bakery, Roll-in ovens
SystemsDW-ECO 2.0, DW-FU, EW-AL-BI
Total length400 m
Diameter150 - 600 mm

The largest system ever designed by Jeremias for a large bakery has been fully piped.

The bakery is equipped with our steam- and condensate-tight system EW-ALBI in a special high-gloss version, as well as the systems DW-ECO 2.0 and DW-FU. A total of nearly 400 meters of Jeremias stainless steel pipes have been used since the commissioning of the system for the discharge of steam, flue gas, and exhaust air, as well as for the supply of fresh air.

Various diameter sizes ranging from 150 to 600 mm were installed to properly connect the so-called roll-in ovens.

 

Plant typeLarge bakery
SystemsDW-ECO 2.0, EW-AL-BI
Total length14 m
Diameter150, 180 and 300 mm

For this special project in Reutlingen, close collaboration and extensive coordination between our construction and project development departments were required.
The major challenge in this bakery project was the development and production of the required special components.

Due to an angled building facade and the desire to install the system in two rows placed behind each other, custom base plates and wall brackets had to be designed.

The six pressure-tight DW-ECO pipes (Ø 150 and 180 mm) have been used since the commissioning to discharge steam and flue gas. The seventh pipe, visible on the right side of the image, is the AL-BI pipe with a diameter of 300 mm, which carries the exhaust air generated during the baking process outside.

Contact

Was können wir für Sie tun?

Persönliche Beratung, ein optimaler Service sowie der persönliche Draht zu unseren Kunden und Partnern ist uns sehr wichtig.

Sie haben Fragen zu unseren Produkten, möchten ein Angebot oder benötigen Unterstützung bei der Planung Ihres Schornsteinprojektes?

Nehmen Sie Kontakt auf, wir beraten Sie gerne!

Ihre Anfrage

Über die Verarbeitung Ihrer personenbezogenen Daten können Sie sich in der Datenschutzerklärung informieren.

Alternativ können Sie uns gerne auch telefonisch oder per Email kontaktieren:

Kundenservice

Anke Müller-Rohrbacher
Martina Losert
Cornelia Dietzsch

Tel.    +49 9832 68 68 - 50
Fax:   +49 9832 68 68 - 68
info@jeremias.de

Hinweis für Privatpersonen:
Da Jeremias nicht direkt an Endkunden vertreibt,
erfolgt keine Beratung. Bitte wenden Sie sich
an einen unserer Schornstein-Partner in Ihrer Nähe.

Vertriebsleitung Elementschornsteine

Alexander Wening

Tel.: +49 9832 / 68 68 - 50
Fax: +49 9832 / 68 68 - 68
vertriebsleitung@jeremias.de

 

Vertriebsleitung Industrieabgasanlagen

Peter Veit

Tel.: +49 9832 / 68 68 - 50
Fax: +49 9832 / 68 68 - 8686
peter.veit@jeremias.de