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  1. Areas of Application
  2. Coffee roasteries

Coffee roasteries

For a good coffee, the perfectly roasted bean is essential!

The roasting of raw coffee beans takes place in special roasting machines. Coffee beans placed in a rotating drum are heated to an internal bean temperature of 200 to 1000°C, depending on the roasting process. The hotter the raw beans are roasted, the faster large quantities of beans can be refined (hot roasting). The gentler drum roasting takes more time and works with around 200°C.

During the roasting process, the desired roasted aromas are created, and each bean loses up to 20% of its weight, primarily in the form of oil and water. The released fatty gas must be transported outside through a high-temperature-resistant exhaust system.

Over time, fats and moisture build up, increasing the risk of fire, which is why regular maintenance and chemical cleaning of the exhaust pipe by specialists are required.

To keep the pipe system airtight during the cleaning process and avoid unpleasant odors in the installation room, a pressure-tight exhaust system is necessary. This is even more crucial if the roaster has an integrated fan. However, systems with conventional silicone or EPDM seals cannot be used here, as they could be damaged due to the potentially high temperatures of the exhaust gases.

A clear case for our stainless steel exhaust system DW-KL, which is pressure-tight up to 5000Pa with its metallic conical connection. As a double-walled exhaust system, it also features a mineral insulation layer between the inner and outer pipes, reducing temperature transfer and noise transmission to the installation room.

For coffee roasters operating under negative pressure, the systems DW-FU and DW-ECO 2.0 are good alternatives.


Suitable exhaust systems

DW-ROASTER

Edelstahlschornsteinsystem für Röstmaschinen

Our special system for coffee roasteries.
 

Our product experts provide comprehensive advice on specifications and applications for your coffee roastery – feel free to contact us!

DW-KL

Konisch dichtender Edelstahlschornstein

  • Konische Verbindungstechnik
  • Keine separate Dichtung nötig
  • Innenrohrmaterial 1.4404 (316L) / 1.4571 (316Ti)
  • Rußbrandbeständig oder feuchteunempfindlich
  • Geeignet für hohe Temperaturen & Hochdruck
  • Vielfältige Einsatzbereiche
  • Zahlreiche Oberflächenoptionen

DW-FU

Klassischer Edelstahlschornstein

  • Steckverbindung Muffe/Sicke
  • Innenrohrmaterial 1.4571 (316Ti) / 1.4404 (316L)
  • Rußbrandbeständig oder feuchteunempfindlich
  • Zahlreiche Oberflächenoptionen

DW-ECO 2.0

Preiswerter Edelstahlschornstein

  • Steckverbindung Muffe/Sicke
  • Innenrohrmaterial L99
  • Rußbrandbeständig oder feuchteunempfindlich

References

System TypeCoffee Roastery
SystemsDW-KL, EW-FU 
Length10 m
Diameter150 mm 

For a newly opened coffee roastery, we created a special variation of the standard flue gas systems.

The roasting machine, with a capacity of up to 15 kilograms, emits very hot exhaust gases and smoke. These are expelled through a combination of double-walled and single-walled systems.

After a detailed discussion, a DW-KL system with double insulation (65 mm) and a flange was produced, in combination with an EW-FU system (wall thickness 0.5 mm). The double insulation ensures that the exhaust gases are expelled as quickly and as hot as possible.

Shortly after the exhaust system was installed, the roaster was put into operation. Since then, various coffee beans have been roasted daily for sale, the roastery's own coffee shop, and for restaurants.

 

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